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Sailboat DIY And Repair Tips

Window Goop

Tobby Litaker of Charleston, South Carolina, asks:”What’s the best sealant to use when reinstalling windows?”Don Casey replies:If you are talking about plastic windows, do not use polysulfide sealants, because the solvents they contain will cause the plastic to harden and crack. The adhesion of polyurethane sealants is compromised by the

An Overzealous Alternator

Ed Douglass of Sturgeon Bay, Wisconsin, asks:”My Westerbeke/Universal M-35 diesel engine came equipped with a Mando 51-amp alternator. From its appearance, I would say it is an automotive-type alternator. It puts out a constant 14.6 volts, which not surprisingly causes my wet-cell batteries to boil. It does this even after I have charged the batteries to capacity with my

A New Cabin Sole Page 2

The first time I stepped down a sailboat’s companionway I was overwhelmed by the beauty and abundance of the wood I found below. As a result, I knew one thing I wanted for sure when searching for my first sailboat was a teak-and-holly cabin sole. In the end, I found what I wanted, but the teak and holly was veneer over plywood. It was in less than perfect condition, but having

A New Cabin Sole

The first time I stepped down a sailboat’s companionway I was overwhelmed by the beauty and abundance of the wood I found below. As a result, I knew one thing I wanted for sure when searching for my first sailboat was a teak-and-holly cabin sole. In the end, I found what I wanted, but the teak and holly was veneer over plywood. It was in less than perfect condition, but having

Know How: Considering Buying a Used Boat?

Not all boats are created equal. Some are built to high standards by people who care about what they’re doing. Others are not. This is as true today as it was half a century ago, when boatbuilders took their first tentative steps along the untrodden path of fiberglass construction.Because their builders erred on the side of caution with this new and strange material, those early fiberglass

DIY: Paint Your Bottom

Sailors early on recognized the importance of keeping the bottom of their craft free of fouling, as they discovered that a hull covered with barnacles and weeds performs poorly. They used sheets of copper to protect the underbellies of their boats, and this practice is still used on some large sailing vessels.Fortunately for modern sailors, we can now use paint with similar properties to

Ask SAIL: A Dented Hull

Mark Neinast of Plano, Texas, asks:”I am restoring a 1970 Santana 21 and have noticed that the starboard side of the hull is indented around the trailer bunk. Can I jack up the boat, push out the hull (hoping it springs back into place), then strengthen the inside of the hull with epoxy?”Don Casey replies: You need to know if the hull is

Bowsprit Dreams

Frank Fosse of Charleston, South Carolina, asks: “I sail a 1983 Beneteau First 42, which I enjoy very much. I would like to fly an asymmetric spinnaker and/or a Code-O sail from a bowsprit, like on many of the more modern boats I see these days. I see there are some removable bowsprits on the market, but they look a bit light to me. Are they really strong enough for what I

A Reluctant Engine

Ted Klastorin of Seattle, Washington, asks:”I have a Universal XP25 diesel engine with approximately 2,200 hours on it. The engine runs well, but is difficult to start after it sits idle for a few days. To get it started, I have to bleed air out of the fuel system for several minutes. Once started, however, it runs smoothly.I have checked and replaced both fuel

DIY: Replacing a Mainsheet Traveler

I love the fact that an old boat can give you as much sailing pleasure as an expensive new one. The only proviso for me is that the sail handling systems be absolutely top-notch. Replacing hardware like mainsheet travelers, genoa lead cars, boom vangs and lead blocks with new, low-friction gear will repay you many times over in ease of handling and improved efficiency.A case in point was a

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SAIL New Boats & Gear 2025

Every year the editors at SAIL pull together our most up-to-date reviews of the new boats out so far this year, a quick look at

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Charter: Day One Damage Control

The first day of any charter means a mountain of responsibilities for the skipper and extended periods of hurry-up-and-wait for the rest of the crew.

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Devil in the Details: Life Jackets

The Cruising Club of America (CCA) is a collection of 1,400 ocean sailors with extensive offshore seamanship, command experience, and a shared passion for making

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